1、 “某某”轮主机缸套异常磨损 原因分析及解决措施 专 业 轮轮 机机 工工 程程 届 别 学 号 姓 名 指导教师 - I - 摘 要 磨损是船用柴油机最常见的失效模式之一。随着目前船舶主机所用的油料越来越低 劣使得气缸套工作条件更加恶劣，缸套磨损尤其是缸套表面的异常磨损的研究尤其重 要。 通过认识气缸套异常磨损的类型气缸套及与其失效有关结构的构造特点和材料特 性，弄清缸套磨损机理。分析气缸套异常磨损产生的原因，从设计，制造，安装，使用， 维修保养，检修等方面着手，探讨缸套异常磨损的形成规律及其危害，提出预防解决各 种磨损故障的方法。 论文的研究课题有利于掌握磨损产生的机理和规律，有利于采取积
2、极的预防措施和 修复工艺。对柴油机的设计安装，使用保养有一定的指导意义，也有益于提高船用柴油 机的寿命和机械设备的使用效益。 关键词：柴油机，气缸套，异常磨损 II Abstract Wear is a Marine diesel engine failure mode of one of the most common. With the current host used more and more oil ship inferior makes the cylinder liner more bad working conditions, cylinder liner wear espe
3、cially the abnormal wear of cylinder liner on the surface of the study is particularly important. Through the understanding of the cylinder liner wear types of abnormal cylinder and its failure on the structure of the structure characteristics and material properties, making clear of the cylinder li
4、ner wear mechanism. Analysis of the cylinder abnormal wear, cause of from the design, manufacturing, installation and use, maintenance, repair, so as to work out, this paper discusses the formation of the abnormal cylinder liner wear law and its harm, puts forward the prevention to solve all wear th
5、e method of fault. This research helps to grasp the production mechanism of wear and rule to take active measures to prevent and repair technology. On diesel engine design installation, use maintenance has some significance, are also good for improving Marine diesel engines life and the use benefit
6、of the mechanical equipment. Key words:Diesel engine,Cylinder sleeve,Abnormal wear - III - 目目 录录 前 言 1 1 气缸套磨损的机理、规律及其种类 . 2 1.1 正常的磨损 2 1.2 异常的磨损 . 3 1.2.1 气缸套异常磨损的特征 . 3 1.2.2 异常磨损的种类及原因分析 . 4 1.2.3 主机气缸套异常磨损的实际分析 . 6 1.2.4 异常磨损的危害 . 7 2 预防气缸套异常磨损的措施 . 7 2.1 合理选配气缸套材料 . 7 2.1.1 选择耐磨性材料 . 8 2.1.2 对缸套表面进行耐磨处理 . 8 2.2 良好的磨合 8 2.3 选择正确的启动方式 8 2.4 保持良好的润滑 9 2.5 保证柴油机的正常工作温度 9 2.6 加强日常管理，提高
