1、 1 High-speed machining and demand for the development of Masayoshi Tomizuka.Mechatronics High-speed machining is contemporary advanced manufacturing technology an important component of the high-efficiency, High-precision and high surface quality, and other features. This article presents the techn
2、ical definition of the current state of development of Chinas application fields and the demand situation. High-speed machining is oriented to the 21st century a new high-tech, high-efficiency, High-precision and high surface quality as a basic feature, in the automobile industry, aerospace, Die Man
3、ufacturing and instrumentation industries gained increasingly widespread application, and has made significant technical and economic benefits. contemporary advanced manufacturing technology an important component part. HSC is to achieve high efficiency of the core technology manufacturers, intensiv
4、e processes and equipment packaged so that it has a high production efficiency. It can be said that the high-speed machining is an increase in the quantity of equipment significantly improve processing efficiency essential to the technology. High-speed machining is the major advantages : improve pro
5、duction efficiency, improve accuracy and reduce the processing of cutting resistance. The high-speed machining of meaning, at present there is no uniform understanding, there are generally several points as follows : high cutting speed. usually faster than that of their normal cutting 5 -10 times； m
6、achine tool spindle speed high, generally spindle speed in -20000r/min above 10,000 for high-speed cutting； Feed at high velocity, usually 15 -50m/min up to 90m/min； For different cutting materials and the wiring used the tool material, high-speed cutting the meaning is not necessarily the same； Cut
7、ting process, bladed through frequency (Tooth Passing Frequency) closer to the machine-tool - Workpiece system the dominant natural frequency (Dominant Natural Frequency), can be considered to be high-speed cutting. Visibility high-speed machining is a 2 comprehensive concept. 1992. Germany, the Dar
8、mstadt University of Technology, Professor H. Schulz in the 52th on the increase of high-speed cutting for the concept and the scope, as shown in Figure 1. Think different cutting targets, shown in the figure of the transition area (Transition), to be what is commonly called the high-speed cutting,
9、This is also the time of metal cutting process related to the technical staff are looking forward to, or is expected to achieve the cutting speed. High-speed machining of machine tools, knives and cutting process, and other aspects specific requirements. Several were from the following aspects : hig
10、h-speed machining technology development status and trends. At this stage, in order to achieve high-speed machining, general wiring with high flexibility of high-speed CNC machine tools, machining centers, By using a dedicated high-speed milling, drilling. These equipment in common is : We must also
11、 have high-speed and high-speed spindle system feeding system, Cutting can be achieved in high-speed process. High-speed cutting with the traditional cutting the biggest difference is that Machine-tool-workpiece the dynamic characteristics of cutting performance is stronger influence. In the system,
12、 the machine spindle stiffness, grip or form, a long knife set, spindle Broach, torque tool set, Performance high-speed impact are important factors. In the high-speed cutting, material removal rate (Metal Removal Rate, MRR), unit time that the material was removed volume, usually based on the machi
13、ne-tool-workpiece whether Processing System chatter. Therefore, in order to satisfy the high-speed machining needs, we must first improve the static and dynamic stiffness of machine spindle is particularly the stiffness characteristics. HSC reason at this stage to be successful, a very crucial facto
14、r is the dynamic characteristics of the master and processing capability. In order to better describe the machine spindle stiffness characteristics of the project presented new dimensionless parameter - DN value, used for the evaluation of 3 the machine tool spindle structure on the high-speed machi
15、ning of adaptability. DN value of the so-called axis diameter per minute speed with the product. The newly developed spindle machining center DN values have been great over one million. To reduce the weight bearing, but also with an array of steel products than to the much more light ceramic ball be
16、arings； Bearing Lubrication most impressive manner mixed with oil lubrication methods. In the field of high-speed machining. have air bearings and the development of magnetic bearings and magnetic bearings and air bearings combined constitute the magnetic gas / air mixing spindle. Feed the machine s
17、ector, high-speed machining used in the feed drive is usually larger lead, multiple high-speed ball screw and ball array of small-diameter silicon nitride (Si3N4) ceramic ball, to reduce its centrifugal and gyroscopic torque； By using hollow-cooling technology to reduce operating at high speed ball
18、screw as temperature generated by the friction between the lead screw and thermal deformation. In recent years, the use of linear motor-driven high-speed system of up to Such feed system has removed the motor from workstations to Slide in the middle of all mechanical transmission links, Implementati
19、on of Machine Tool Feed System of zero transmission. Because no linear motor rotating components, from the role of centrifugal force, can greatly increase the feed rate. Linear Motor Another major advantage of the trip is unrestricted. The linear motor is a very time for a continuous machine shop in
20、 possession of the bed. Resurfacing of the very meeting where a very early stage movement can go, but the whole system of up to the stiffness without any influence. By using high-speed screw, or linear motor can greatly enhance machine system of up to the rapid response. The maximum acceleration lin
21、ear motors up to 2-10G (G for the acceleration of gravity), the largest feed rate of up to 60 -200m/min or higher. 2002 world-renowned Shanghai Pudong maglev train project of maglev track steel processing, Using the Shenyang Machine Tool Group Holdings Limited McNair friendship company production plants into extra-long high-speed system for large-scale processing centers achieve . The machine feeding system for the linear guide and rack
