1、毕业设计中英文翻译 英文原文 Hard gear processing abstract uses in the power drive gear and the gear box, its size request smaller, the gear drive noise is lower, thus causes to the hard gear demand, also gave the gear manufacturer to propose explored the gear to process the new method the request Outline Uses in
2、 the power drive gear and the gear box, its size request smaller, the gear drive noise is lower, thus causes to the hard gear demand, also gave the gear manufacturer to propose explored the gear to process the new method the request. The gear in the hard heat treatment process, its material organiza
3、tion and the stress change, usually can cause the gear to have the distortion, namely tooth profile, tooth to and tooth pitch error. This this error will cause the tooth profile not correctly to mesh in the transmission time, thus has enlarged the load, will have the gear noise. Therefore, the hard
4、gear after the heat treatment, should increase together the precision work working procedure generally. The hard gear precision work craft may divide into two kinds: A kind is uses non- formed the cutting edge, like the gear rubs truncates the processing； Another kind then is has formed the cutting
5、edge like hard gear (HRC48 53) to roll truncates the processing. This article strongly will discuss will use in hardly rolling the hard alloy tools forming cutting edge precision work process which the tooth will process. The now hard alloy material, the cutting tool coating and the gear-hobbing mac
6、hine technology development, has caused the hard gear to roll cuts the processing technology to have the remarkable enhancement, specially is smaller than in the processing or was equal to when 12DP center small modulus gear, may withstand the enormous cutting force which in the hard cutting process
7、 produces. Hard alloy hob selection The hard alloy hob has the very big progress in the material variety specification. Superfine, is thin, medium or the big pellet hard alloy now all has the product. In addition, the hard alloy hob semifinished materials formed craft technology also had the remarka
8、ble enhancement, like uses static pressure and so on heat (HIP) the craft, this craft under the high-pressured high temperature, increased the hard alloy semifinished materials intrinsic binding force, enhanced the hard alloy anti- curved intensity. According to the ISO stipulation, the entity hard
9、alloy material may differently divide into certain kinds according to the application situation: The gear cutting tool divides into K kind and P kind, K kind of hard alloy has a higher resistance to wear, P kind then has the better high temperature red hardness. In the K trademark and in the P trade
10、mark hard alloy, each kind of trademark hard alloy granular structure is different, from medium pellet to superfine pellet. Each kind of trademark all has its application situation, this is and the granular structure is connected. Generally speaking, regarding softly rolls truncates, the K analogy P
11、 kind of performance is friends with, K kind of hard alloy can obtain a micron level the granular structure (granularity to be smaller than 0.5 mu m), but P kind then is not good. In abrasion aspect, K kind of toughness better, the life is longer. The hob resharpens and renovates After the hob proce
12、ssing certain quantity work piece, its cutting edge failure, this time must resharpen. Sharpens the after hob to have to maintain the original geometry shape； The cutting edge must be sharp； The cutting tool golden phase structure cannot because rub truncates the heat but to destroy. Thus when sharp
13、ens the hard alloy hob should use one kind of oil base refrigerant, it does not get up to the chlorine and the sulfur the response. Regarding scrapes the hob, sharpens after the coating not likely to use in hob such which the entity semifinished materials hardly rolls being important again. After th
14、e hard alloy hob sharpens in front of the coating, suggested carries on the pretreatment to its cutting edge. The hob rewill sharpen can except the cutting surface original coating, this will be able to reduce the cutting tool life. The cutting tool is may again spread. Usually regarding the TiN coa
15、ting, may spread 3 4； Says regarding TiCN and the TiALN coating, because coating itself has the very big internal stress, therefore on cutting edge with difficulty again again coating. After several spreading TiN coating, can have the height non-uniformity condition, and influentials the tendency wh
16、ich the level falls off, therefore the original coating must remove. At present has two methods to be possible to remove the cutting tool coating: Chemistry draws back spreads draws back with physics spreads. Draws back with chemistry spreads removes on the hard alloy tools the coating is one kind o
17、f fine craft, requests the operator to have the suitable level of expertise. The excessively chemistry draws back spreads not only removes the coating, moreover also will dissolve washes the cobalt cement, the damage hard alloy material microscopic structure. The cutting edge microscopic damage will
18、 produce the zigzag surface. In addition, when draws back spreads must to the hob pillow block, in the hole and the sign carries on the protection, in order to avoid damages. But physics spreads, then must carry on by the original cutting tool factory, it involves to puts in order rerubs the hob too
19、th profile truncates. Although draws back chemistry spreads must be much more expensive than, but obtains is a new hob, the quality and the life all can obtain the guarantee. To gear-hobbing machine request In order to fully displays the hard alloy and the coating craft merit, the gear-hobbing machi
20、ne should do correspondingly improves. At present all advanced gear-hobbing machines all press high speed roll the tooth to carry on the design, its gear-hobbing machine hob rotational speed surpasses 3000r/Min, usually is 5000r/Min, the work piece main axle rotational speed and the hob rotational s
21、peed match. In addition, the engine bed has very high moves the rigidity and the hot rigidity. The advanced gear-hobbing machine some main design characteristics are: Uses the compound epoxy resin lathe bed, by improves the engine bed the tendency and the static characteristic； Has the constant temp
22、erature installment the high speed hob headstock； High speed work piece main axle； May use does, the wet two kinds rolls truncates the craft； Belt electro-optical sensor digital actuation system； The straight line rolls the guide rail system； High speed automatic high-quality goods (2 3 seconds)； Th
23、e occupying a land area of is compact； According to man-machine engineering design； Services conveniently. Uses scrapes the craft Regardless of is the mechanical type the CNC gear-hobbing machine all can carry on scrapes, but the condition is the engine bed must equip has the work piece to the cutti
24、ng tool selsyn train system. This may cause to scrape the craft economically, to has on the automatic yummy treats system the engine bed very to be also important. The electronic non- contact system depends on a simulation quantity sensor to send out the pulse to survey the cutting tool main axle, t
25、he work piece main axle and the gear position. The engine bed CNC controller carries on processing to these pulses, then is opposite to the work piece main axle in the cutting tool position carries on the adjustment, causes a work piece turn of tooth and the hob knife tooth relative position relatio
26、ns is correct. In scrapes in the craft to have very many merits with the refrigerant: In scrapes in the process, the refrigerant has provided the lubricating ability； Because scrapes produces is not the normal scrap, the temperature control is extremely important. Blows the scrap small is thin, does
27、 not look like normal knife filings such to be possible to carry off many quantity of heats, therefore scrapes time uses the refrigerant to be possible to control the cutting tool, the work piece and the engine bed system temperature； The refrigerant may washes away the scrap from the cutting tool a
28、nd the work piece； Improved the work piece surface fine roughness； Enhanced the cutting tool life. Rolls in the green truncates in the craft, correctly chooses the tooth thick remainder is very important. The recommendation choice down milling rolls the tooth, because it may obtain the thickest scra
29、p, this is helpful to the control cutting process dynamic condition, enhances the cutting tool life. The experience proved that, the cutting speed may surpass 200m/Min, enters for the quantity choice is decided by the superficially attractive fineness which must achieve. The model enters for the sco
30、pe is 0.5 1.25mm/R. The cutting tool shifts (flees knife) the method very to be also important, because scrapes time only then the rough machining section partial cutting edges only then undergo the attrition. On the contrary, in the green cutting in the process, the cutting tool precision work has partially undertaken the main process load. This meant when scraping flees the knife quantity to be supposed to be bigger, when like the gear is 12 48DP, each time flees the knife quantity is 0.3 0.4mm.
