1、 DC Motor Closed Loop Control System One of the most fundamental concepts in the area of advanced manufacturing technologies is numerical control (NC).Prior to the advent of NC, all machine tools were manual operated and controlled. Among the many limitations associated with manual control machine t
2、ools, perhaps none is more prominent than the limitation of operator skills. With manual control, the quality of the product is directly related to and limited to the skills of the operator . Numerical control represents the first major step away from human control of machine tools. Numerical contro
3、l means the control of machine tools and other manufacturing systems though the use of prerecorded, written symbolic instructions. Rather than operating a machine tool, an NC technician writes a program that issues operational instructions to the machine tool, For a machine tool to be numerically co
4、ntrolled , it must be interfaced with a device for accepting and decoding the p2ogrammed instructions, known as a reader. Numerical control was developed to overcome the limitation of human operator , and it has done so . Numerical control machines are more accurate than manually operated machines ,
5、 they can produce parts more uniformly , they are faster, and the long-run tooling costs are lower . The development of NC led to the development of several other innovations in manufacturing technology: Electrical discharge machining. Laser cutting. Electron beam welding. Numerical control has also
6、 made machine tools more versatile than their manually operated predecessors. An NC machine tool can automatically produce a wide variety of par4s , each involving an assortment of undertake the production of products that would not have been feasible from an economic perspective using manually cont
7、rolled machine tools and processes. Like so many advanced technologies , NC was born in the laboratories of the Massachusetts Institute of Technology . The concept of NC was developed in the early 1950s with funding provided by the U.S Air Force .In its earliest stages , NC machines were able to mak
8、e straight cuts efficiently and effectively. However ,curved paths were a problem because the machine tool had to be programmed to undertake a series of horizontal and vertical steps to produce a curve. The shorter is the straight lines making up the step ,the smoother is 4he curve . Each line segme
9、nt in the steps had to be calculated. This problem led to the development in 1959 of the Automatically Programmed Tools (APT) language for NC that uses statements similar to English language to define the part geometry, describe the cutting tool configuration, and specify the necessary motions. The
10、development of the APT language was a major step forward in the further development of NC technology. The original NC system were vastly different from those used punched paper , which was later to replaced by magnetic plastic tape .A tape reader was used to interpret the instructions written on the
11、 tape for the machine .Together, all /f this represented giant step forward in the control of machine tools . However ,there were a number of problems with NC at this point in its development. A major problem was the fragility of the punched paper tape medium . It was common for the paper containing
12、 the programmed instructions to break or tear during a machining process, This problem was exacerbated by the fact that each successive time a part was produced on a machine tool, the paper tape carrying the programmed instructions had to rerun thought the reader . If it was necessary to produce 100
13、 copies of a given part , it was also necessary to run the paper tape thought the reader 100 separate times . Fragile paper tapes simply could not withstand the rigors of shop floor environment and this kind of repeated use. This led to the development of a special magnetic tape . Whereas the paper
14、tape carried the programmed instructions as a series of holes punched in the tape , theThis most important of these was that it was difficult or impossible to change the instructions entered on the tape . To make even the most minor adjustments in a program of instructions, it was necessary to inter
15、rupt machining operations and make a new tape. It was also still necessary to run the tape thought the reader as many times as there were parts to be produced . Fortunately, computer technology become a reality and soon solved the problems of NC, associated with punched paper and plastic tape. The d
16、evelopment of a concept known as numerical control (DNC) solve the paper and plastic tape problems associated with numerical control by simply eliminating tape as the medium for carrying the programmed instructions . In direct numerical control, machine tools are tied, via a data transmission link,
17、to a host computer and fed to the machine tool as needed via the data transmission linkage. Direct numerical control represented a major step forward over punched tape and plastic tape. However ,it is subject to the same limitation as all technologies that depend on a host computer. When the host co
18、mputer goes down , the machine tools also experience down time . This problem led to the development of computer numerical control. The development of the microprocessor allowed for the development of programmable logic controllers (PLC) and microcomputers . These two technologies allowed for the de
19、velopment of computer numerical control (CNC).With CNC , each machine tool has a PLC or a microcomputer that serves the same purpose. This allows programs to be input and stored at each individual machine tool. CNC solved the problems associated downtime of the host computer , but it introduced anot
20、her problem known as data management . The same program might be loaded on ten different microcomputers with no communication among them. This problem is in the process of being solved by local area networks that connectDigital Signal Processors There are numerous situations where analog signals to
21、be processed in many ways, like filtering and spectral analysis , Designing analog hardware to perform these functions is possible but has become less and practical, due to increased performance requirements, flexibility needs , and the need to cut down on development/testing time .It is in other wo
22、rds difficult pm design analog hardware analysis of signals. The act of sampling an signal into thehat are specialised for embedded signal processing operations , and such a processor is called a DSP, which stands for Digital Signal Processor . Today there are hundreds of DSP families from as many manufacturers, each one designed for a particular price/performance/usage group. Many of the largest manufacturers, like Texas Instruments and Motorola, offer both specialised DSPs for certain fields like motor-control or modems ,and general high-performance DSPs that can
