1、PDF外文：http:/ Study of Inherent Safety Mine hoist based on modern design methods Yang Lijie 1, Meng Xiangyun2,Wang Guimei1,Niu Qingna1 1 Hebei University of Engineering, Handan, Hebei, 056038, China Y 2 China Telecom Handan Company, Handan, Hebei, 056038, China Abstract As a modern security des
2、ign, Inherent Safety means that equipment and facilities is able to contain the inherent fundamental features to prevent accidents. Mine hoist is the most important equipment in the coal production. How to achieve safe, reliable, efficient production has been the focus study at home and abroad. Inhe
3、rent safety is reflected in hoist design, primarily through the design measures to improve the operation of hoist safety and reliability. In this paper, Inherent Safety theory is applied in the design of mine hoist, to proposed the design method by using the software of PRO/E PLC, Labview etc. Keywo
4、rds-Mine hoist； Inherent Safety； PRO/E； PLC； Labview I. INTRODUCTION In coal production, mine hoist is the equipment to carry coal, gangue, materials, workers and equipments along the rockshaft, the only way linked underground and aboveground, known as mine throat. Mine hoist is a large-scale recipr
5、ocating machinery which has the feature of own big inertia, load changes, running speed, and wide range et al. The advantages and disadvantages of its operating performance, not only directly affect the normal production and coal production efficiency, but also relate to equipment and personal safet
6、y. In recent years, mine hoist failures and accidents have happened at home and abroad which have paid a heavy price to coal companies. Therefore, the production technology and safety of mine hoist are higher, and its mechanical manufacturing technology and electrical control technology has been an
7、important research area to the international machine building industry and the electric control industry. Inherent Safety means that equipment and facilities is able to contain the inherent fundamental features to prevent accidents. Inherent Safety lies in design, through continuous improvemen
8、t, to prevent accidents due to the equipment itself failures. Inherent safety is reflected in hoist design, primarily through the design measures to improve the operation of hoist safety and reliability. In this paper, Inherent Safety theory is applied in the design of mine hoist, to proposed the in
9、herent safety design method by use the software of PRO/E PLC, Labview etc. II. INHERENT SAFETY THEORY The term of inherent safety originates the development of world space technology in the 1950s. The concept is widely accepted closely linked with scientific technological progress and human understa
10、nding of safety culture. The concept of inherent safety produced after the World War II which became major safety concept in many industrialized countries since the mid 20th century. Inherent safety design as the basic method of hazard control, by selecting safe materials, process routes, mech
11、anical equipment, devices, to eliminate or control hazards source rather than relying on "additional" security measures or management measures to control them. As inherent safety design, firstly analyze and identify hazards that may occur in system, and then choose the best methods to elim
12、inate, control hazards, which reflected in project design. . THE DESIGN OF INHERENT SAFETY MINE HOIST Mine hoist mainly includs the working device, control system, transmission system and drag, protection systems and other components. To the inherent safety mine hoist design, mainly the mechanical s
13、ystem, control system and monitor system is the major part to considered. A. In-depth investigations to find malfunction The concept of inherent safety is required safety all the time in the product design process. That is, the equipment has little malfunction as much as possible during the op
14、eration and has long normal operation cycle length. How can design inherent safety equipment, the most important thing is understanding enough to the equipment, especially in work. After in-depth research, fully understanding the situation, try the best to reduce or eliminate the fault in the design
15、. After in-depth understanding of research, design product. B. Mechanical System The traditional method of product has long design cycle, high costs. However, the virtual prototype technology has the advantage in saving the design cost, shortening the design circle, by using the method o
16、f modeling, simulation first and then builds the physical prototype. Therefore, the virtual design is the developing trends of mechanical design. In mechanical system design, the application of virtual prototype is used to design mine hoist, not only speeded up the design process, also simulated a v
17、ariety of conditions to the virtual prototype to discover design faults, to improve the design, to improve mine hoist performance. Mine hoist mechanical system is composed of spindle, roller, reducer, motor, brakes and other components. In its design, virtual design software PRO / E is applied to es
18、tablish hoist prototype, application of simulation software ADAMS is used to simulate and optimize the design. Specific process shown in Figure 1: Figure 1. Mechanical system design C. Control system design Mine hoist control system includes start, run, brake, etc., the requirements in c
19、ontrol system are: In normal hoist operation, participation in hoist speed control, brake the hoist when reaching the destination, known as the service braking； In case of emergency, can quickly slow down as required, brake hoist, to prevent the expansion of the accident, that is the safety br
20、aking； Participate in the hoist speed control when decelerati； To double-roller hoist, should brake the moving roller and fix roller respectively when regulating rope length, replacement level and changing rope, so that, moving roller would not move when spindle rotates with the fixed roller. Most o
21、f mine hoists in China (more than 70%) use the traditional electric control system (tkd-a as the representative). Tkd control system is composed of relay logic circuits, large air contactors, tachometer generator etc., which is a touch control system. After years of development, tkd-a series of electric control system has formed its own characteristics, but its shortcomings are obvious. Its electrical circuit is too complicated, multi-line, causing hoist parking and accidents occurred due to electrical fault. With the computer and digital technology, to form a digital hoist control system
