1、 英文文章: Fatigue life prediction of the metalwork of a travelling gantry crane V.A. Kopnov Abstract Intrinsic fatigue curves are applied to a fatigue life prediction problem of the metalwork of a traveling gantry crane. A crane, used in the forest industry, was studied in working conditions at a log y
2、ard, an strain measurements were made. For the calculations of the number of loading cycles, the rain flow cycle counting technique is used. The operations of a sample of such cranes were observed for a year for the average number of operation cycles to be obtained. The fatigue failure analysis has
3、shown that failures some elements are systematic in nature and cannot be explained by random causes.卯 1999 Elsevier Science Ltd. All rights reserved. Key words: Cranes; Fatigue assessment; Strain gauging 1. Introduction Fatigue failures of elements of the metalwork of traveling gantry cranes LT62B a
4、re observed frequently in operation. Failures as fatigue cracks initiate and propagate in welded joints of the crane bridge and supports in three-four years. Such cranes are used in the forest industry at log yards for transferring full-length and sawn logs to road trains, having a load-fitting capa
5、city of 32 tons. More than 1000 cranes of this type work at the enterprises of the Russian forest industry. The problem was stated to find the weakest elements limiting the cranes fives, predict their fatigue behavior, and give recommendations to the manufacturers for enhancing the fives of the cran
6、es. 2. Analysis of the crane operation For the analysis, a traveling gantry crane LT62B installed at log yard in the Yekaterinburg region was chosen. The crane serves two saw mills, creates a log store, and transfers logs to or out of road trains. A road passes along the log store. The saw mills are
7、 installed so that the reception sites are under the crane span. A schematic view of the crane is shown in Fig. 1. 1350-6307/99/$一 see front matter 1999 Elsevier Science Ltd. All rights reserved. PII: S 1 3 5 0 一 6307(98) 00041 一 7 A series of assumptions may be made after examining the work of cran
8、es: if the monthly removal of logs from the forest exceeds the processing rate, i.e. there is a creation of a log store, the crane expects work, being above the centre of a formed pile with the grab lowered on the pile stack; when processing exceeds the log removal from the forest, the crane expects
9、 work above an operational pile close to the saw mill with the grab lowered on the pile; the store of logs varies; the height of the piles is considered to be a maximum; the store variation takes place from the side opposite to the saw mill; the total volume of a processed load is on the average k=1
10、.4 times more than the total volume of removal because of additional transfers. 2.1. Removal intensity It is known that the removal intensity for one year is irregular and cannot be considered as a stationary process. The study of the character of non-stationary flow of road trains at 23 enterprises
11、 Sverdlesprom for five years has shown that the monthly removal intensity even for one enterprise essentially varies from year to year. This is explained by the complex of various systematic and random effects which exert an influence on removal: weather conditions, conditions of roads and lorry fle
12、et, etc. All wood brought to the log store should, however, be processed within one year. Therefore, the less possibility of removing wood in the season between spring and autumn, the more intensively the wood removal should be performed in winter. While in winter the removal intensity exceeds the processing considerably, in summer, in most cases, the more full-length logs are processed