1、附录 1 The Original English THE KEY TECHNOLOGY OF DESIGN HOB FOR HOBBING SCREW COMPRESSOR ROTORS WITH CUCLOID-ARC PROFILE ABSTRCT The profile of cycloid-arc screw compressor rotors is not a smooth profile； it has a tip on it. When design the hob cutter used for machining this kind of rotors, the profi
2、le of hob edge will appear separation. In this paper, the author made researches on the design theory of hob cutter for hobbing the cycloid-arc rotor with tip profile, and got the best way for design this kind of hob cutter with a separate edge. It is good practice to design the hob cutter and hob t
3、he cycloid-arc rotor according to practical design, manufacture and test. (1) INTRODUCTION The efficiency and reliability of screw compressor mainly depend on manufacturing technology of screw rotors. At present, the machining method of our country for machining screw rotors is milling the shortcomi
4、ng of milling is low productivity and machining accuracy. Hobbing characteristic is high productivity and machining accuracy, so the machining method for hobbing instead of milling screw compressor rotors is now becoming more and more popular. Hobbing instead of milling for machining screw compresso
5、r rotors has much more advantage, but the key problem for carrying out hobbing the screw compressor rotors is that the profile of screw compressor rotors must be suited to hobbing. Our national standard profile for screw compressor rotors have no-symmetric cycloid-arc profile and symmetric are profi
6、le 1, since no-symmetric cycloid-arc profile screw compressor has much more advantage than symmetric are profile screw compressor, our national factory all adopt the former at present. The property of no-symmetric cycloid-arc profile is that the conjoint curve of profile isnt slick curve, it has a t
7、ip on the profile, it is still a great difficult for hobbing instead of milling this kind of screw rotors in our country as the design problem of hob cutter. In this paper, well make researches on the design theory of hob cutter for hobbing the no-symmetric cycloid-arc rotor with tip profile. (2 ) E
8、XISTING PROBLEM Fig.1 shows the end section of no-symmetric cycloid-arc rotors, its end profile is composed of radial line ab, arc bc, prolonged cycloid cd and radial line de. The point of intersection of prolonged cycloid cd and radial line de exist a tip d, that is, the d point of intersection has
9、nt common tangent. As we calculate the corresponding axial profile of hob cutter according to cutting tool design handbook or other cutting tool design data, well find that the axial profile of hob cutter becomes two separate curves, like the one shown in Fig.2. Fig.1 The end profile of screw rotor
10、Fig.2 The axial profile of hob In order to machining the required rotor profile and insure the tip not being cut out, people can usually take following two ways to solve this problem. One way is to prolong curve cd and radial line de as Fig.3 shows, this way can avoid appearing separate curve of hob edge, but hob profile will become Fig.4 shows, this kind of hob edge can neither be machined nor be used. Another way is to make a concave curve to link the separate hob edge as Fig.5 shows.
